Development history of boron nitride
Boron nitride (BN) compound was first
discovered in 1842. Research on BN materials began after the end of World War
II, but the ceramic was not officially developed until 1955 when researchers
solved the hot pressing method of BN. Since then, the American diamond company
and United carbon company have first put into production, and more than 10 tons
have been produced in 1960s. Japan began to import a large number of BN
products from the United States and since then, three Japanese companies have
also conducted research for several years, successfully trial produced in early
1969 and put into operation in 1970.Nowadays, the production technique has been
applied worldwide by developed countries.
Physical and chemical properties of boron nitride ceramics
(1) Thermal performance: boron nitride
products can be used in an oxidizing atmosphere of about 1000 ℃ and an inert
atmosphere of nearly 3000 ℃. This property is higher than that of mullite,
alumina and silicon carbide. At the same time, the heat resistance and impact
are large, and the cracking will not occur in the environment of 1500 ℃ of
quench and heat.
(2) Chemical stability: with the vast majority
of metals such as solution iron, aluminum, copper, silicon, potassium arsenide,
brass and cryolite, it does not work, and so does slag glass. Therefore, the
container made of boron nitride material can be used as the vessel of the above
substances. However, those containing B2O3 generally have hygroscopicity, which
makes the rapid heating of the product in the process of use will infiltrate
the absorbed water and produce cracks. One of the effective measures to improve
this disadvantage can be to add some binders.
(3) Electrical properties: because the
dielectric constant and dielectric loss of BN products are small, they can be
widely used in high frequency range and low frequency range. Its dielectric
strength is 4.5 times that of alumina, and its dielectric constant is half that
of alumina. Its electrical properties are very different from that of graphite.
Like oxide ceramics, it has no conductivity at high temperature. It is an
electrical insulating material that can be used in a large temperature range.
(4) Machinability: the Mohs hardness of BN
Ceramics is 2. It can be processed on lathe, milling machine, etc; It can also
be processed into thin sheets, spiral bodies and various parts with complex
shapes. BN has low mechanical strength. Although it is superior to graphite at
room temperature, it is more brittle than oxide ceramics.
(5) Lubricity: BN powder is a hexagonal
crystal system. It is a kind of white flake fine material, which is similar to
graphite. It is commonly known as white graphite and has excellent lubrication.
(6) Light weight: BN is the material with
smaller weight in ceramic materials.
(7) Nature of neutron absorption: BN has a
large neutron absorption section.
Application of hexagonal boron nitride
Hexagonal boron nitride is a kind of
material with high temperature resistance, corrosion resistance, high thermal
conductivity, high insulation and excellent lubrication performance. At
present, simplifying the manufacturing process, reducing the production cost
and improving the service life of components are the active research directions
of this kind of material.
(1) Due to the excellent chemical stability
of hexagonal boron nitride, it can be used as crucible for melting and
evaporating metal, boat dish, liquid metal delivery pipe, rocket nozzle, base
of high-power device, pipe for melting metal, pump parts, mold of cast steel,
etc.
(2) The heat resistance and corrosion
resistance of hexagonal boron nitride can be used to manufacture
high-temperature components, lining of rocket combustion chamber, heat shield
of spacecraft, corrosion-resistant parts of magnetic current generator and so
on.
(3) Using the insulation of hexagonal boron
nitride, it is widely used in the insulators of high-voltage and high-frequency
electricity and plasma arc, as well as the insulators of various heaters,
heating pipe sleeves, high-temperature, high-frequency and high-voltage
insulation and heat dissipation components, and the materials of high-frequency
electric furnaces.
QSAM is a manufacturer with hot pressing euiqpment. As a major product line, QSAM's hBN has several type of material from pure BN99 and TPBN to composite materials such as ALNBN. These speciliased materials could be applied in all kinds of environment to fulfill customer's demand of boron nitride ceramics.